The resin 3D printer has existed in this sector since stereolithography was first invented, in the 80s. A number of variations are available, however the two most commonly used ones remain DLP & SLA. Choosing the right one can be tricky for some users. SLA produces parts that are incredibly precise and detailed, but it’s slow because it uses a laser point-by-point to cure. DLP uses a light generator or projector, and is faster, but does not produce parts with the same precision. Imagine if both technologies were combined, eliminating the limitations so that users could just enjoy the benefits. Axtra3D made it possible. Axtra3D has integrated a 3D-printing process known as Hybrid PhotoSynthesis, which combines DLP and SLA.
Axtra3D isn’t the first time we told you about it. Gianni Zitelli founded the startup in 2021. It is located in Charlotte, North Carolina, and Vicenza in Italy. Axtra3D’s innovative Hybrid PhotoSynthesis and TruLayer Technologies, which combine HPS and TruLayer, are designed to revolutionize the industry of 3D printing. They promise a large print area, high resolution, rapid speeds, an impressive surface and continuous printing, features that were previously mutually exclusive. The company also wants to give users greater control by keeping its Lumia X1 printer open, both in terms of parameter access and materials. This is all part of the company’s commitment to values. It also plans to change the current status quo of field service by providing 24/7 response to support requests within 60 minutes, and using AR technology to solve a large percentage of problems remotely. But what exactly can you expect from the company’s first solution, the Lumia X1?
Lumia X1 by Axtra3D combines SLA & DLP into a new hybrid process
Combine speed and accuracy in one process
The 3D-printing technology is, of course, one the most important benefits that the Lumia X1 offers. We all know the difficulties of choosing between resin technologies due to their many differences, such as precision versus time. HPS eliminates this concern. Light engine technology integrates both DLP- and SLA-based systems into a single coaxial system.
This technology integrates both a generator of images and a Laser. The two sources of light can operate synchronically on the same wave length and image plane planarity. The image generator cures the bulk of the cross-section, or “Flash Hatching.” This allows for the speed of DLP. The laser also creates the contours of the borders for improved surface quality, accuracy and 50-micron precision. Axtra3D, according to their words, has been able to: “unlock unparalleled print speed, quality and accuracy.” The technology can also be scaled for large platforms. This allows for a higher build volume that is rare in many resin 3D-printing processes.
HPS, however, isn’t the only innovation in Lumia X1. TruLayer, a feature the company claims will revolutionize resin 3-D printing is also integrated into this printer. The fact that layers of resin photopolymer can adhere to the plate and cause delays is not surprising. TruLayer was designed to solve this problem.
Impellers (left) on a Lumia X1 whose Build Plate is on the Right
Essentially, in the Lumia X1, Axtra3D has incorporated a trio of sensors onto the glass plate beneath the printer’s membrane, thus eradicating inter-delays while amplifying the printing speed twofold. How? The innovation is based on a rapid detachment between the print and the vat membrane. This allows for a greater range of cross sections in terms of size, weight, etc. This vat membrane now has a long-lasting quality, and can print even with highly viscous materials.
Paul Spolianksy – CRO at Axtra3D explains further “Since implementing our TruLayer Technology, we’ve noticed a significant performance advantage over our competitors. We’re excited to provide our customers with top-notch resolution, unmatched accuracy, and fast print speeds that not only enhance production applications but also make them economically viable.”
Lumia X1 Features
The Lumia X1 is a 3D printer that integrates TruLayer and Hybrid photosynthesis. It also has a variety of features which make it appealing to its users. The solution, which is built to industry standards, should last for 10 years or more. It also offers several safety features, including ventilation, magnetic interlock, UV-shielded viewing windows, and an emergency stop button. This model also has features such as the Intelli-Cartridge. It is equipped with a 4K chamber camera integrated into a double Z-Axis.
Lumia X1 parts can be produced quickly and accurately.
Intelli-Cartridge is a particularly exciting new innovation, according to the company. The Intelli-Cartridge aims to automate and simplify the 3D print process. It does this by managing resin by dispensing in the vat, collecting the excess and stirring and heating. The Intelli-Cartridge also allows for a greater amount of resin to be printed, up to 8 liters. It eliminates manual topping-ups.
The cartridge also helps to reduce waste as it removes extra resin from the cartridge, filters it and returns it. Intelli-Cartridges also have automatic mixing, which ensures that the material is evenly distributed in each layer. Infrared heaters regulate the temperature. The feature is a key factor in improving efficiency and convenience for high-volume prints, which are also important factors that you can see in the Lumia X1 printer in general. If you would like to learn more about the Axtra3D and the Lumia X1 3D printer, you can go to Axtra3D’s website HERE or their LinkedIn HERE.
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*All Photo Credits: Axtra3D